Spares & Maintenance

Anchors

Anchors made of S.S. Rod / Plate Anchor which is basically used for fixing refractory

Bucket for Elevator

Buckets are used to transfer materials in bucket elevator, different kinds of buckets can be made as per the requirement.

Drum Pulley

SILENT FEATURES:

Confirms to IS: 8531-1986.
Each Pulley is designed according to its position in conveyor, considering all rension parameters.
Pulleys are statically balance.
All components are standardized and compatible, hence less cost.

DESIGN AND CONSTRUCTION:

Welded steel pulleys are of drum type, with rim, end disc and hubs designed to give maximum rim overhang, prevents accumulation of material.
Smooth Pulley surfaces provide maximum belt protection.
Hubs and end disc are accurately machined to assure concentricity.
Pulleys are available with straight or crowned face.
Pulleys shafts are made from carbon steel/EN-8 and are designed for torque and bending moment.
Normally shafts are keyed in hub. However, taper lock blushing for ease of maintenance can be provided. Shafts are welded to pulley hub in case of light duty.

RUBBER LAGGING

Drive pulley lagging is usually provided to increase traction between belt and pulley.
Rubber lagging of following types is available
1. Plain 2. Diamond 3. Herringbone

Idlers & Bracket

CONVEYOR IDLERS:

Conforms to IS: 8598-1987.
Minimum roller gap to maximize belt life as it eliminates danger of pinching and damaging belt.
Forward tilt of side rollers ensures proper belt training.
Drop in type design facilitates easy mounting and removal of rollers.

FRAME:

Mig welded steel frame ensures precise roller alignment and inter changeability.
Angle base provides strength, and directs spillage away from rollers thus preventing accumulation of material under roller, ensuring free running of roller without any power loss.
Foot straps each with two open end slot facilitate initial alignment of belt.

ROLLER:

Roller is made of ERW Pipes with close tolerance of reputated make.
CRCA Sheet Bearing housings are welded to the roller Pipe with Mig welding.
All rollers are made free before dispatch.
Reputated make bearing of number 6204zz & 6205zz are used in Roller.
Double labyrinth seals, Inner Seal, Outer Seal, Space Washer, Dust Cap are use to ensure maximum protection against dirt, dust and moisture to the bearings.

ACCESSORIES:

For Impact Idlers specially designed soft rubber rings are fitted to absorb impact at loading and transfer points.



SHAFT DIA AT BEARING D SW G CARRYING ROLLER 'H' RETURN ROLLER 'J'
D:88.9 D:114.3 D:139.7 D:152.4
20 ∅ 20 14 4 7 7 9 9 12
25 ∅ 25 18 4 7 7 9 9 12
30 ∅ 30 22 4 7 7 9 9 12


BELT WIDTH A B C E F
D:88.9 D:114.3 D:139.7 D:152.4
500 200 600 790 165 190 215 230 M12
600 235 700 890 165 190 215 230 M12
650 250 750 940 165 190 215 230 M12
800 315 950 1090 175 200 225 240 M12
1000 380 1150 1290 175 200 225 240 M12
1200 465 1400 1490 175 200 225 240 M16
1400 530 1600 1690 175 200 225 240 M16


Regular Maintenance Spares activities which have already been executed

All types of Gear/Pinion/Sprocket/Worm Wheel/Worm Shaft/Helical Gear & Shafts.
All types of Pump Shaft/Pump Sleeves/Bearing Housing/Impellers.
All types of Conveyor Roller/Drum Pulley/Snub Pulley/Toughing Rollers Etc.
Fabricated Pipes / Cone / Injection Screw / Pressure Vessel Etc.
Fabrication of M.S. & S.S. Tanks with design as required.
Fabricated Impellers/Dust Cyclone/Impact Cent cleaner Cone Etc.
Special Types of Fastens in Carbon & Alloy Steel
S.S. 'V' Anchors with Client for refectory
Foundation Bolt / 'T' Head Foundation Bolt / 'J' Type Foundation Bolt.
Wire Mesh / Perforated Screen
Plate Fabricated Air Slide & Aeration Pad for Cement Silo.

We also Manufacturer of Industrial Equipments/Spares as per Drawings & Samples in Ferrous and Non-Ferrous Materials for regular maintenance